Detect Cracks Before They Become Failures

In oilfield operations, even the smallest surface crack can lead to catastrophic failure under pressure.
At NorthStar Technologies – Oil & Gas Division, we perform API-Q2 certified Magnetic Particle Inspection (MPI) to identify surface and near-surface discontinuities such as cracks, inclusions, and fatigue damage that cannot be seen by the naked eye.

This non-destructive testing (NDT) method is essential for verifying the integrity of flow iron, manifolds, valves, and other critical pressure control components before they are returned to service.

The Purpose of MPI Testing

High-pressure equipment in oil and gas operations experiences repeated stress, vibration, and exposure to harsh materials. Over time, these conditions can create small fractures or inclusions that compromise safety and reliability.

Magnetic Particle Inspection (MPI) uses magnetization and iron-based particles to detect these flaws, revealing surface-breaking or near-surface defects with exceptional accuracy.

The result: early detection of weaknesses that prevents field failures, protects personnel, and maintains API-Q2 compliance.

How the Process Works

All MPI testing at NorthStar Technologies is conducted under our API-Q2 Certified Quality Management System (QMS), ensuring accuracy, traceability, and consistent results.

Step 1: Preparation
The surface is cleaned to remove oil, grease, and debris for optimal magnetic particle visibility.

Step 2: Magnetization
A magnetic field is applied to the component, either longitudinally or circularly, depending on the geometry and area of interest.

Step 3: Application of Magnetic Particles
Dry or wet magnetic particles are applied to the magnetized surface. These particles accumulate at areas of flux leakage — identifying cracks or inclusions.

Step 4: Evaluation
Technicians inspect the surface under proper lighting (visible or UV) to identify indications.

Step 5: Documentation and Certification
Each component’s inspection results are recorded, photographed, and included in a digital report as part of its API-Q2 certification file.

Applications

MPI testing is an essential part of recertification for:

• Flow iron and pressure lines
• Hammer unions and fittings
• Manifold and choke assemblies
• Valves and adapter spools
• Weld joints and structural steel
• Flanged and threaded components

This method ensures that pressure-containing and load-bearing parts are free of cracks, laps, seams, or inclusions that could cause failure during operation.

Benefits of Magnetic Particle Inspection

• Accurate Detection of Cracks and Flaws – Identify early-stage defects invisible to the naked eye.
• Non-Destructive – Detect flaws without damaging or altering the component.
• Applicable to Complex Shapes – Effective for irregular geometries such as elbows and fittings.
• Rapid Turnaround – Efficient testing process for high-volume recertification.
• Full API-Q2 Traceability – Documentation, photos, and test records retained for audit readiness.

Certified Quality Assurance

Every MPI inspection performed by NorthStar Technologies adheres to strict API-Q2 certified standards.
This ensures reliable, repeatable testing and verifiable documentation for every component processed.

Quality System Includes:

• Qualified Level II and Level III NDT technicians
• Calibrated magnetization equipment
• Controlled lighting and inspection environment
• Serialized tracking and certification records
• Photo-supported reports stored in digital archives

This structured approach guarantees every test result is traceable and defensible during regulatory or client audits.

Industries Served

• Oil & gas drilling and completions
• Pressure pumping and stimulation
• Flowback and well service
• Midstream transfer and containment
• Industrial energy and manufacturing facilities

NorthStar Technologies provides MPI testing and full recertification programs nationwide, supporting operators and service companies across the energy sector.

Nationwide Ship-and-Return Service

Clients across the United States rely on NorthStar for fast, dependable recertification.
Our nationwide ship-and-return program allows equipment to be shipped from any location for testing, inspection, and certification under API-Q2 standards.

Common Service Regions:
Maine, New Hampshire, Vermont, Massachusetts, Rhode Island, Connecticut, New York, New Jersey, Pennsylvania, Delaware, Maryland, District of Columbia, Virginia, West Virginia, North Carolina, South Carolina, Georgia, Florida, Alabama, Mississippi, Tennessee, Kentucky, Ohio, Indiana, Michigan, Illinois, and Wisconsin.

Ship your equipment to our facility — we’ll inspect, test, document, and return it certified and ready for use.

Why Choose NorthStar Technologies for MPI

• API-Q2 Certified Non-Destructive Testing
• Experienced and Certified NDT Technicians
• Detailed Photo Documentation
• Nationwide Ship-and-Return Coverage
• Integration with UT and Hydrostatic Testing Programs
• Full Certification Reports for Every Component

With every MPI inspection, you receive traceable, verifiable data that meets the highest safety and compliance standards in the oil and gas industry.

Schedule your certified Magnetic Particle Inspection today.
Contact NorthStar Technologies – Oil & Gas Division to include MPI testing in your next recertification program.

Phone: (304) 933-1024